12 Best 60 Gallon Air Compressors in 2022

As someone who owns a mechanic shop and works with tons of car repairs on a regular basis, one of the most indispensable tools that we just can’t live without is a good air compressor. Specifically, we’re talking about 60 gallon air compressors. Compared to other compressors, the 60-gallon variant is the most ideal for industrial purposes as they’re big enough to take on larger jobs and are designed to run for a longer period.

Now, if you’re planning to get a 60-gallon air compressor for your shop, then you’re on the right page. We at Mechanic Approved have done all the necessary research, comparison, and even some testing to check which are among the best 60-gallon air compressors on the market. After hours upon hours of research, we have compiled our picks on the list below.

Do keep in mind as you read through our reviews, you’ll find that our products are presented in a numbered list. However, please keep in mind that they are in no particular order. The product which is in number 1 doesn’t necessarily mean the best while the last one is the worse. We believe all of them are among the best.

Here Are The Best 60 Gallon Air Compressors

1. DeWalt DXCMV5076055 (Best Overall)

Shop Amazon

Estimated Price: $1300

Key Specifications:

• 5 HP
• 230 Volts
• 2 Year Warranty
• Max PSI: 175

It’s almost impossible to cover power tools without mentioning the DeWalt brand. As one of the most popular brands on the market, DeWalt was able to build a reputation by making high-quality units that are reliable and long-lasting at the same time. The DXCMV5076055 compressor is simply one of them.

With an output of up to 175 PSI, the unit can offer excellent industrial-grade performance. It features a 3/4-inch air outlet port which makes it possible to use the unit for various automotive projects without any issues regarding enough airflow. Aside from that, it features a patented pump design to prevent overheating issues as well as an oil sight glass, oil drain, and an air intake filter.

The DXCMV5076055 is fitted with a 5-hp electric motor which is undoubtedly quite powerful. Meanwhile, its thermal overload protection is not just designed for preventing overheating but also ensures that the motor can avoid voltage fluctuations. As a result, you can benefit from the unit running longer and more efficiently with ease.

Since it has a two-stage design, you can use it for handling several tools and taking on various heavy-duty jobs without any issues. We found it works best for powering tools as well as cutting tools. Lastly, the tank is designed to be durable to prevent rust and corrosion to further ensure its longevity.

Bottom Line

Overall, this unit from DeWalt is something we’d highly recommend. It features excellent performance, a very powerful motor, durable construction, and several handy features. All those aside, it does come in a higher price tag, so if you need a starter compressor or have a tight budget, then it won’t be a good option for you.

2. California Air Tools CAT-60040CAD (Editors Choice)

Shop Amazon

Estimated Price: $1770

Key Specifications:

• 4 HP
• 220 Volts
• 1 Year Warranty
• Max PSI: 125

It comes as no surprise that air compressors tend to produce a lot of noise during operation. Still, a lot of manufacturers were able to design their units in a way that they can produce minimal noises during use. If that’s what you’re after, then this one from California Air Tools is for you.

To kick things off, the unit is fitted with not just one but two 2-hp motors for an excellent performance. However, it’s also designed in a way that it can only produce noise of up to 75 decibels which is pretty quiet to be honest. The unit has a maximum of 125 PSI which isn’t something to write home about, but it’s still more than enough for most. Also, due to its very durable construction, you don’t even have to worry about any maintenance at all.

Perhaps one of the things that we truly liked about this unit is its electric motor. To be more specific, the motor features a low amp draw which is ideal for maximum efficiency. It has a 1680 RPM rating to help increase its performance while reducing overall wear and tear at the same time.

Also, the unit has a vertical design just like the other compressors we included in this list. It even comes with a tripod base to further reduce vibration when used.

Bottom Line

All in all, this compressor from California Air Tools is a worthwhile product you’d want to consider if you prefer quiet operations in your shop. However, it does come at a relatively high price which can be too high for the average home user. It’s more geared toward industrial use in a more professional setting where noise may be a negative draw of attention. The one-year warranty is a great purchase factor to boot which makes this one of the best 60 gallon air compressors on the market.

3. Ingersoll Rand 2340L5 (Best Under $1500)

Shop Amazon

Estimated Price: $1450

Key Specifications:

• 5 HP
• 230 Volts
• 1 Year Warranty
• Max PSI: 175

Next on our list is another contender to the overall best 60-gallon air compressor from Ingersoll Rand. Its high-quality build is designed to cater to garage work, woodworking, as well as automotive needs. Like the previous product, this one is built to last for a very long time, averaging around 30 years, even more.

The 2340L5 compressor is made to resist cracks and leaks, so you can rely on it to last for a very long time. You don’t want any leaks on your air tank as it can potentially cost you tons of your precious time and money, even affecting your productivity a lot. Fortunately, this air compressor has managed to take care of that issue.

Apart from that, the Ingersoll compressor is fitted with a 230V single phase motor that can deliver up to 175 PSI, similar to that of Quincy’s, allowing you to use it on heavy-duty jobs such as tire inflation, automotive work, and the likes. And since it’s a 60-gallon air compressor like the rest of the products on this list, it’s a great option for managing a lot of tools at once.

Just like other air compressors from the same brand, this one comes with an efficient inter-cooling system as well as an electronic drain valve. One of the things we liked best about this product is that automatically trains the tank once it accumulates a certain amount of moisture. It’s actually a handy feature that really adds to its overall convenience.

Bottom Line

One of the reasons why we think the 2340L5 compressor deserves a spot on this list is because of its features. Despite a bit pricey at around $1,300, it offers the best value for your money due to how it’s designed to be highly efficient and long-lasting. It can serve you for up to 15,000 hours, but we believe it can go even further.

4. Campbell Hausfeld XC602100

Shop Amazon

Estimated Price: $2450

Key Specifications:

• 3.7 HP
• 230 Volts
• 3 Year Warranty
• Max PSI: 175

The XC602100 compressor from Campbell Hausfeld is made of cast iron for excellent durability and is designed to take on a variety of jobs including spray painting, air impacts, nail gunning, and more. It has a maximum of 175 PSI for optimal performance.

Compared to the previous two products, this one has a shorter rating of just around 5,000 hours of life, though it’s long enough to help with you tons of your automotive jobs. One of the things that we liked about this product is that it features a quick recovery time to help you progress with your job smoothly. The tank is also very easy to maintain which is a really nice addition.

Another nice thing about this compressor is that it’s also very unlikely to overheat. It can also stand up vertically which allows you to fit it inside a limited space in your shop.

Bottom Line

All in all, the XC602100 compressor is something you’d want to consider if you’re looking for a durable and reliable compressor on the market. Though it’s not without its downsides. First, it can be quite loud and has a tendency to create severe vibrations. Second, the price is actually a bit higher than the previous products we’ve covered so far.

5. Quincy QT-54

Shop Amazon

Estimated Price: $1400

Key Specifications:

• 5 HP
• 230 Volts
• 1 Year Warranty
• Max PSI: 175

Next on the list is this industrial air compressor from Quincy. As American made compressor company that has been around for over 100 years now you can expect experience and quality in any compressors they put to market. It comes with an industrial-duty Baldor motor, so that alone should assure you that this one is built to last. Aside from that, it also features a built-in thermal overload to help ensure that the motor is properly protected from overheating, thus allowing it to run for longer periods of time.

One of the major things we like about the Quincy compressor is that it features around 145 up to 175 working PSI which is quite a lot of power to let us take on even the toughest jobs. The pump, which runs at 1310 RPM, is a bit slower than the other 60-gallon air compressors on the market, but it does have the benefit of letting it run cooler while also using less energy than usual. It’s also built to be a two-stage compressor, which means it can take on several tools at once without any issue.

Bottom Line

Overall, we find this American made compressor to be a really good deal. With a 30,000-hour pump life rating, you can surely rely on this to last for a very long time. However, its high price might set you back, but with all of its amazing features and the one-year warranty that comes along with the product, we can confidently say that this is the best 60 gallon air compressor for the money on this list.

6. PowerMate VX PLA3706056

Shop Amazon

Estimated Price: $950

Key Specifications:

• 3.7 HP
• 240 volts
• 2 Year Warranty
• Max PSI: 155

Next on our list is this single-stage compressor from PowerMate, making it an excellent option for DIY users and even professionals. Due to its cast iron construction, you can expect this compressor to serve you for many years to come. Apart from that, it also comes with an aluminum head as well as an aluminum valve.

Unlike the previous compressors we mentioned, this one only has a maximum of 155 PSI. However, don’t let that discourage you from even giving this one a try. Even though it can only go up to 155 PSI, it’s still more than enough to help you in even the most demanding jobs.

Meanwhile, it has a 3.7 horsepower motor which is responsible for its amazing performance, with the upside of being a bit more affordable than the rest of the products on this list. Aside from that, it’s also a bit lighter which makes it easier to transport around your workshop.

Bottom Line

We’d like to consider the PowerMate compressor as a fairly accessible unit in terms of pricing. It works great for any shop, but it’s also within reach for any automotive enthusiast due to its price. It also comes with a 2-year warranty which is a really sweet deal compared to most 60 gallon compressors on the market.

7. Puma Industries PK-6060V

Shop Amazon

Estimated Price: $1850

Key Specifications:

• 3 HP
• 220 volt
• 1 Year Warranty
• Max PSI: 135

This commercial-grade compressor from Puma Industries comes with a built-in pressure regulator and is made of durable cast iron to ensure durability. It can reach a maximum pressure of 135 PSI which is even lower than the previous compressor, though it does give enough power to let you work on multiple tough jobs at once.

Now, let’s have a look at some of its features which makes it one of the best air compressors on the market. First off, it has the overload protection feature which is really handy as it prevents its motor from overheating. This means that you can have it run for a longer time without any worries about overheating issues.

Another handy feature is its oil-lubricated air pump which ensures overall smooth performance without producing a lot of noise. This lets you work on your shop without getting bothered by the really loud noise that air compressors tend to give.

At 305 pounds, the PK-6060V can be a bit heavy to move around. Fortunately, it does come with steel wheels with ball bearing so you can transport it from one spot to another without exerting too much effort. There’s also an on/off switch which is another convenient addition to have.

Bottom Line

If you’re looking for a reliable air compressor that also comes with a quick connector, then the PK-6060V certainly is one of the best options out there. One thing we forgot to showcase was its vertical structure which lets you fit it in tight spaces. It’s not really a deal-breaker, but it does help a lot if your shop has limited space.

8. NorthStar Belt-Drive Compressor

Shop Amazon

Estimated Price: $700

Key Specifications:

• 3 HP
• 230 Volts
• No Warranty
• Max PSI: 135

NorthStar is one of the known brands in the market when it comes to making high-quality and heavy-duty industrial equipment. This belt-drive compressor happens to be one of them. As a compressor designed for industrial purposes, the NorthStar compressor offers high-quality performance with many features to help improve your work efficiency.

First off, the unit comes with a cast iron pump for superior durability. It’s also oil-lubricated to prevent heat from transferring between cylinders. In other words, it is designed to prevent any overheating issues. This is further supported by its copper-fitted inter and after-coolers for even more heat dissipation and moisture reduction.

Despite sporting only a 3-hp motor, you can’t really tell the difference in performance as it’s still powerful enough to let you use multiple tools and take on multiple tough jobs at once. The unit is rated to have a 20,000-hour bearing life which is really long, so you can rely on this to serve you for a very long time.

Apart from the features we’ve mentioned, the NorthStar compressor also comes with a durable metal belt, paper element filters, and an oil sight gauge. We really liked how quiet the unit is which means less distraction in the shop while working.

Bottom Line

The NorthStar is available for a very low price which makes it a good choice for enthusiasts and DIYers. However, it also comes with features that even professionals would want to consider. The caveat is that it only offers a one-year warranty.

9. Ingersoll Rand SS5 Compressor

Shop Amazon

Estimated Price: $1050

Key Specifications:

• 5 HP
• 230 Volts
• 1 Year Warranty
• Max PSI: 135

Another excellent product from Ingersoll Rand, the SS5 compressor is the more affordable option which is just below $1,000. We’d like to point out early that this one is no doubt one of the most affordable 60-gallon air compressors you can find on the market. Just like the previous Ingersoll Rand unit, this is a 230V single-stage compressor that’s made with industrial-grade materials for durability, reliability, and safety.

Considering the unit’s lower price, it can only go to a maximum of 90 PSI which is actually good enough for some heavy-duty projects. It has the same features you’d normally find in an air compressor such as thermal overload protection and manual reset. Since the unit only uses 230 volts, this means you can simply plug it into any outlet in your house.

Unfortunately, one of the biggest differences between this one and the more expensive products in this list is its longevity which only lasts up to 5,000 hours of usage. Aside from that, its cast-iron construction makes sure that it can remain durable for as long as possible.

Bottom Line

For a 60-gallon compressor of its price, the SS5 certainly offers a good value for your money. However, due to its lower performance compared to its more expensive competitors, it’s more preferable for DIY enthusiasts than professionals. Still, it offers a good number of features that professionals can benefit from, albeit with some limitations.

10. Maxair C5160V1-MAP

Shop Amazon

Estimated Price: $1200

Key Specifications:

• 5 HP
• 220 Volts
• 2 Year Warranty
• Max PSI: 170

Next on the list is the C5160V1 compressor from AIRMAX. Just like most of the units we’ve covered so far, this one has a vertical design to make it easier to fit in limited spaces. It comes with a powerful 5-hp motor as well as an extended oil drain which you can easily access at the base.

With the Maxair, you can get a good amount of power for a very reasonable price. Its cast-iron cylinder is designed to be quite durable and long-lasting, which is typically what you should be looking for if you plan to use it in an industrial shop. Its “V” shape is designed to reduced vibration and improve overall cooling. Put simply, you won’t have to worry about any overheating issues with this one.

As a single-stage unit, the Maxair has been fitted with heavy-duty mechanisms as well as a durable switch to turn it on/off with ease. Perhaps one of the notable features of this one is its easy-to-use outlet regulator which allows you to adjust output levels with ease.

The unit weighs 280 pounds which, albeit heavy, is actually pretty lightweight if we’re talking about air compressors. It can be hard to move at times but not impossible. Despite having a fairly low price tag, it does come with a 2-year warranty which is actually a nice deal.

Bottom Line

If you’re looking for a durable 60-gallon air compressor that can get the job done on a budget, then we highly recommend you check out this one. It’s got a powerful 5-hp motor for that performance you’ll be needing in an industrial setting. And of course, if the warranty matters to you, then you’ll surely find its 2-year warranty enticing.

11. Ingersoll Rand SS3L3

Shop Amazon

Estimated Price: $1300

Key Specifications:

• 3 HP
• 230 Volts
• 1 Year Warranty
• Max PSI: 135

The fact that this is the third compressor from Ingersoll Rand on this list must mean that the brand has been focusing on manufacturing high-quality and reliable 60-gallon air compressors. Just like the previous two Ingersoll compressors, this one is also a single-stage unit with a 230V circuit. Due to that, Ingersoll Rand was able to design a system that can handle any airflow needs of your shop without causing overheating issues to the compressor itself.

As a belt drive system, the SS3L3 compressor is designed with an even stronger belt compared to that of the other compressors on the market. In fact, you’ll only run into minor issues occasionally, if there are any at all.

It has a decent maximum output of up to 135 PSI which is right between the middle of the 2340L5 and the SS5 models. It can run up to 2,000 hours which, albeit a bit shorter than the other more expensive models, is actually decent enough considering its price. It’s a bit more expensive than the SS5 but less than the 2340L5.

Bottom Line

If you need a reliable compressor that can do an efficient job without the premium price tag of the DeWalt’s, then this is one of the most ideal options for you.

12. Industrial Air ILA3606056 Compressor

Shop Amazon

Estimated Price: $1000

Key Specifications:

• 3 HP
• 240 Volts
• 2 Year Warranty
• Max PSI: 155

Yet another budget option for a 60-gallon compressor that’s under $1,000, the ILA3606056 from Industrial Air is highly popular among DIY enthusiasts and shop owners who prefer a budget-friendly compressor with decent enough power to take on various heavy-duty jobs.

Compared to the previous units which used electric motors, this one is fitted with heavy-duty induction motors instead. It also features a twin cylinder design which is made of solid cast iron for excellent durability.

This unit is designed by Industrial Air to be used on various applications not just limited to an automotive shop but on the farm or even in construction sites as well. This simply means that it can take on almost all sorts of job you can throw at it. One of the best things we really liked about this compressor is that for its price, it does sport a powerful 3.7-hp motor which is actually pretty decent than most products under the same price range.

Bottom Line

So far, this is the most affordable compressor we have included in this list. It is a few dollars cheaper than the SS5 which we mentioned earlier. However, its quality and performance certainly make this product a great value for your money.

How to Choose the Best 60-Gallon Air Compressor (Buying Guide)

We have covered a handful of 60-gallon air compressors earlier which we believe deserve the spot on our list of the best compressors on the market. However, if you haven’t purchased an air compressor before, then you might be overwhelmed with the many choices on the market.

To help you with that, we have prepared this buying guide section so you can be well informed when you finally decide to buy a compressor. Before we go further into the details, let’s first talk about the difference between a 60-gallon compressor to other units with smaller sizes.

Aside from the obvious size difference, 60-gallon compressors are fitted with larger compressors which are necessary for tougher and more demanding jobs. This makes them quite large in size, but in return, they can have increased air carrying capacity as well as a higher maximum pressure output. These are also some of the reasons for their high price.

One of the major advantages of a large air compressor is that it can fill in more air, thus allowing you to use it to power all sorts of tools for extended periods before refilling. On the other hand, smaller air compressors tend to come with relatively small tanks. The reason for that is because they’re designed to be connected to a nearby outlet at all times whereas larger compressors can still operate without electricity.

Also, larger compressors are designed to support higher air pressures, usually around 100 PSI up to 150 – even 175 on some units. The caveat, however, is that they are really heavy to transport around, though they’re also durable due to their solid and rugged construction.

How Exactly Do 60 Gallon Air Compressors Work?

Air compressors work on a two-fold process by using a reciprocating piston to cause the air pressure in the tank to rise while causing the volume to drop at the same time. However, do keep in mind that the reciprocating piston is just one of the many types of compressors on the market. But since it’s the most common type out there, we’ll be covering it instead.

Basically, a reciprocating piston compressor uses a variety of parts including a crankshaft, valve head, connecting rod, cylinder, and of course, a piston. It’s then powered by either gas or electricity depending on the type of motor fitted inside it.

On one end of a compressor’s cylinder, you’ll find the inlet valve which sucks air toward the cylinder, and the discharge valve which then releases that air into the storage tank. Several units don’t come with a storage tank, but you’ll normally find it in most air compressors, especially those in industrial sites and automotive shops.

This compressed air that’s stored inside of the tank is then used for powering a variety of tools. When air is used to power up a tool, the motor will then start-up in an effort to maintain the level of air pressure inside.

What to Keep in Mind When Buying Large Air Compressors

Now that we’ve covered the difference between 60-gallon compressors and their smaller counterparts, as well as their mechanism, let’s now talk about the various factors you should consider when you go shopping for a 60-gallon air compressor on the market. They’re as follows:

1. Compressor Style

There are actually two different styles that air compressors use to compress air. You’d want to know which type of compressor you should choose depending on your needs. Let’s have a look at each of them.

Single-Stage

A single-stage compressor derived its name from its mechanism where it only compresses air in a single stage. After the compression is done, the air is then sent to a tank for storage. We’ve covered a handful of single-stage compressors on the list above. This type of compressor is ideal for smaller jobs like stapling, nailing, and the likes.

Due to its lower power output, it’s more ideal for home workshops, though it can also take on a handful of tougher jobs, albeit limited. Of course, lower power also means a lower price, and it’s for this reason why single-stage compressors are often recommended for DIY enthusiasts and beginners.

Dual-Stage

Compared to its single-stage counterpart, the dual-stage variant compresses air in two stages. Air is compressed in the first stage and is then sent to a cylinder that cools and compresses it again for the second time. As a result, dual-stage compressors (also known as two-stage compressors) are able to achieve a higher maximum PSI which makes them ideal for industrial jobs.

Their high maximum PSI is also one of the reasons why they generally have a higher price tag. This is pretty understandable considering their powerful output and the fact that they are generally intended for industrial applications.

2. Number of Cylinders

Another thing you’d want to keep an eye on when choosing an air compressor is the number of cylinders it has. Commonly, you’ll come across compressors with one or two cylinders, but in some cases, you can also find those with up to three. The number of cylinders a compressor has can directly affect the total cost you’ll have to shoulder when running it.

If you plan to run your compressor on an occasional basis, then a single cylinder is just the right option. It has the ability to compress air pretty quickly, though it’s not suited for extended use as it may have a tendency to overheat.

Two cylinders are ideal if you want to inflate and run a number of tools at the same time. Compared to the single-cylinder variant, two cylinders are capable of running for extended periods of time without worrying about overheating issues.

Lastly, three cylinders are ideal if you want to run multiple tools at the same time but at different PSI levels. They’re the most cost-efficient to run out of the three, though you’ll have to bear with their higher initial cost.

3. Compressor Type

Compressors are categorized into different types which are as follows:

Reciprocating

As we mentioned earlier, the reciprocating or piston type compressor is the most common compressor type on the market. It uses a crankshaft for pulling air, compressing it, then storing it into the holding tank.

Rotary

A rotary screw compressor typically uses two rotors or impellers to force air into a small space. This is often used in commercial and industrial settings, particularly for very demanding jobs.

Scroll

Lastly, we have the scroll compressor, likewise known as the scroll pump. This type uses two spiral-shaped vanes for compressing lower volumes of air. It’s often used in AC systems, vacuum pumps, and superchargers.

4. Maximum PSI

One of the most important things you should consider when buying a 60-gallon air compressor is its maximum PSI. This refers to the maximum capacity of air present inside the compressor, expressed in pounds per square inch of pressure (PSI). On average, single-stage units will have a PSI of around 125 to 155 while two-stage variants can go as high as 165 or even 175.

The amount of PSI you should consider for your compressor will depend on the type of work you want to do. If you need it for industrial work purposes, then you’ll need a compressor with an even higher maximum PSI.

5. CFM Rating

CFM, which is short for cubic feet per meter, refers to the amount of air that a compressor is capable of producing per minute at a certain pressure, speed, and temperature. Just like PSI, this is also an important factor you should consider when choosing the right air compressor for your needs.

Most of the compressors you can find on the market have a CFM rating of around 11.5 to 13.4 while high-end ones come with values such as 1.57. The lower the value, the higher the CFM rating which also means the better the tool efficiency will be. It also means a more powerful machine with a faster ability to draw in and output air. However, do keep in mind that a compressor’s CFM rating depends on its PSI rating.

If you want to calculate a CFM rating based on your requirement, then you can use this information.

Power tools that demand a constant power output will have a higher CFM requirement. A few good examples are grinders and sanders. Meanwhile, tools that only require power on a per-use basis such as nail guns will have less CFM requirement.

In order to calculate your CFM rating requirement, you need to check a tool with a high CFM rating then multiply it with 1.5 to give you the CFM rating you should consider in an air compressor. On the other hand, if you use multiple tools at the same time, then you should add all CFM rating requirements then multiply the sum with the buffer.

Here are some of the most commonly used tools with their respective CFM requirement:

Angle grinder – 6
Chisel – 4
Die grinder – 8
Impact wrench – 7
Nail gun – 1
Sander – 6

6. Duty Cycle

Aside from the CFM rating, you should also pay attention to a compressor’s duty cycle rating. This refers to the length of time that a unit can be used under 72 degrees at 100 PSI. Or to put it in laymen’s terms, this is the length of time a compressor can run before it shuts down to prevent overheating.

Generally, you want a compressor with a duty cycle of at least 50% to operate tools that have prolonged applications. On average, a duty cycle is expressed as follows:

10% – 1 minute on and 9 minutes off
20% – 2 minutes on and 8 minutes off
30% – 3 minutes on and 7 minutes of
50% – 5 minutes on and 5 minutes off
100% – continuous operation

Please take note that the duration can vary if you’re running your compressor in extreme temperatures, though the changes shouldn’t be that huge.

7. Power Source

An air compressor is powered by either electricity or gas depending on the motor it’s fitted with. Electrical compressors tend to be the safer option and are more efficient and cheaper. However, they’re only limited to indoor use where there’s an electrical outlet nearby. Also, you don’t want to use an electric compressor in wet areas due to the risks of electrocution.

On the other hand, gas-powered compressors are flexible and can be transported anytime you want. Since they don’t need to be tethered to a nearby outlet, you can carry them with you or move them from one spot to another and still operate them without any problem. However, they’re not ideal for indoor use due to the toxic fumes they release when operating. Also, there’s the risk of gas spills which can potentially lead to fires.

8. Oil-Free Vs. Oiled

An oiled compressor will require a bit of oil regularly to keep it properly lubricated at all times. Though this is its major downside, an oiled compressor is actually more durable and quiet during operation. It’s for this reason why it’s often suited for heavy-duty applications.

An oil-free compressor, on the other hand, doesn’t require any oil for lubrication, thus making it more compact and lightweight. It also doesn’t require maintenance since it only uses a band of Teflon for lubrication. The downside with this one is that it’s only ideal for lighter applications and has a tendency to produce more noise.

9. Durability

It’s no secret that air compressors are quite expensive. As such, you want to make sure that the unit you plan to buy is designed to be durable and long-lasting. Fortunately, all of the products we’ve included in this list are all made of durable materials, mainly cast iron.

This assures you that they can last for a very long time without worrying about any issues related to durability. Besides, they’re also designed to be rust and corrosion-resistant.

10. Warranty

The last thing you want to look for when buying an air compressor is its warranty. Regardless of how durable a unit is, it’s always a good decision to check if it has a good warranty or not. Even high-end and high-quality compressors on the market can sometimes suffer from faulty parts, and the last thing you want is to spend a hundred dollars more for repairs simply because you can’t have yours repaired for free.

As such, we highly recommend that you check a product’s warranty and read through it as thoroughly as possible. Some companies offer a limited warranty, and this is something you want to watch out for since it means that certain parts won’t be included in the warranty.

Most of the products we included on the list above have a 2-year warranty, though some of them are limited.

Which Compressor Type is Best for You?

One of the most common questions that people tend to ask when it comes to air compressors is which type of compressor is best for them. We believe this one is a good topic to talk about, and that’s why decided to create this section to discuss it further in detail.

To start, you need to consider the best compressor type for you based on the following:

1. The jobs you want to tackle

Since we’re specifically talking about 60-gallon compressors, then it’s fair enough to say that they are mainly designed for industrial applications, though it can also be used by DIY enthusiasts. Then again, you need a compressor that can take on multiple complicated jobs. But if you want one that’s more affordable and suited for DIYers, then the single-stage type is a perfect choice.

Meanwhile, if you want one with a higher maximum PSI output, then we recommend the two-stage type. We covered this one in the section above.

2. The tools you have

Most importantly, you need to know which tools you’re planning to use your air compressor on. We mentioned earlier that each tool has its own CFM rating requirement, and this means you have to compare it to the unit you plan on buying.

Of course, that’s just the easy part. After that, you should also consider a few other components such as going for a higher CFM to make sure that you can easily upgrade your tools without the need to invest in a more powerful compressor. The rule here is to follow the equation we gave above and you’ll be good to go.

3. Where you plan to use it

You want to ask yourself this question when looking at certain aspects of an air compressor such as its overall size, weight, voltage, etc. On average, a 60-gallon air compressor will use 240 volts which means you need to make sure that there’s a nearby outlet that can accommodate that voltage without any problems.

Also, these large compressors tend to weigh around 200 pounds on average – some are even heavier at around 300 – so you want to take into account how easy it will be to transport from one place to another. Most 60-gallon compressors are stationary, though you can also find a handful that are portable.

4. The frequency of usage

If you just want to use your compressor a few times a week, then a model with a 50/50 duty cycle is preferable. We covered this in the Duty Cycle section above. ideally, you want to go for an air compressor with a higher duty cycle if you plan on using it on a daily basis. Meanwhile, if you just want to use it occasionally, then a lower duty cycle should be more than enough.

How to Install a 60-Gallon Air Compressor

A 60-gallon air compressor is a fairly huge and heavy unit, so installing it won’t be as easy as you would with a smaller compressor. Do keep in mind that this is a more complex task that goes beyond just simply plugging it into a nearby outlet.

Let’s have a look at the steps involved in the installation process.

After determining which compressor to buy, your next step is to decide on which part of your shop to install the unit. Aside from that, you should also consider giving extra space for your other operations. The sizes of your tools that you’re going to use the compressor with should also be considered. You don’t want to end up experiencing issues later on simply because you failed to take that into account. Go find a hose to help make it easier to use the compressor as well as the right fittings.

The next step is to have an isolator pad ready then put your compressor on it. You’ll need the isolator pad to stabilize your equipment and reduce noise as much as possible. We also highly advise checking the manual that comes with your compressor as it will greatly help you how to set it up on the isolator pads.

After that, plug your compressor into a nearby electrical outlet. Then, start activating your pneumatic tools. Though this might seem like a lengthy preparation, it’s actually necessary so you can avoid any possible injury because of any mistakes in the installation process.

Choose the right hose for your compressor, but in doing so, make sure that you determine the size of your work area. Don’t use a hose that’s too long as it can only disturb you while working. Don’t make it too short either that you’ll have trouble moving around your shop. If you’re only using your compressor in a residential garage, then a 50ft hose is actually more than enough.

Lastly, add either a dryer or separator to make sure your compressor is properly protected against oil, moisture, and different fluids that can only affect its performance or even its longevity. You can link it to your compressor via the inlet located in the separator.

Air Compressor Care and Maintenance Tips

Although air compressors are built to last, they still need maintenance to ensure that they can deliver excellent performance at all times. The last thing you want is an air compressor failing to work while you’re in the middle of an important project.

To help maintain your air compressor, here are some useful tips we can recommend:

1. Read the manual

Each air compressor is built differently, and it’s for this reason why manuals are included in the package. You’ll be surprised to find that some of the most common problems that air compressors encounter can be easily resolved by referring to the manual for some help. This does sound like a no-brainer, but a lot of owners actually tend to forget about the manual and end up calling for professional help for even the simplest issues.

In the manual, you can read a handful of useful information and tips that will help prolong the lifespan of your unit. For example, you might find a section talking about how to fix issues with one of the connections. If you don’t read the manual, you can easily miss such a useful tip and will end up spending money on costly repairs instead.

2. Change the oil regularly

Air compressors will normally require an oil change every 180 days or so depending on the frequency of use. However, do take note that this only applies to oiled versions.

This process is perhaps the most difficult task in maintaining your compressor’s performance, but it’s still relatively quick and simple compared. Here’s how:

Turn on your compressor for a few minutes to heat it up and thin the oil’s viscosity. This is important to allow the oil to leave the unit with ease. Don’t forget to remove the fill cap so air can enter the system.

After that, remove the drain plug then start draining the used oil.

When the oil is removed, the next step is to replace the drain plug.

Start filling your compressor with a high-quality oil slowly and gently. Some fill valves are designed in a way that you have to add a bit of oil first then wait for it to level out before adding again.

Lastly, replace the fill cap. That’s it!

3. Remove any moisture present in the tanks

Apart from air, the holding tank can also collect moisture from its surroundings. Most tanks come with a valve designed to drain this moisture, but it will be your responsibility to drain it once it’s full. Before you drain the water, make sure to release the air pressure from the tanks first.

4. Check for any loose bolts and nuts

The more frequently you use your air compressor, the more the nuts and bolts will get loose. This is actually normal as the equipment tends to produce vibration when operating. To prevent the problem from getting worse, we highly recommend checking your compressor’s bolts and nuts at least once a week to see if any of them are already loose. This should be fairly easy with the help of a wrench.

5. Check the air filter and replace it if needed

As your air compressor operates on a regular basis, it will end up trapping lots of junk and other particles inside. Even though its filter is designed to support a heavy load, it will still need regular cleaning to ensure that your compressor can work optimally.

Also, it’s a good practice to replace your air filter every six months or so, especially if you see signs of damage.

6. Clean the fuel tank

You also need to clean the fuel tank regularly to ensure that your compressor’s performance will remain optimal. We recommend cleaning it out at least once a year to remove any residue or particles that accumulated inside. Not only will this help maintain your air compressor’s performance, but it can also preserve its engine life.

7. Replace the separator

Oiled compressors need to be lubricated with oil to maintain their performance. This means that they will also accumulate oil inside the tank along with air. However, this is circumvented by an oil separator that extracts oil from the air, allowing the machine to remain lubricated without mixing oil with air.

However, if the separator malfunctions, then it will be easy for oil to get mixed in with air inside the task. When that happens, the presence of an oily mist can spell disaster on various applications, especially ones that involve the use of spray-painting tools. To prevent this from happening, you’d want to make sure that the separator is replaced after every 2,000 hours of use.

8. Check the hoses

You also want to check your hoses regularly since they basically serve as your compressor’s “veins”. If they suffer from damage or show signs of evident cracks and corrosions, then it will eventually lead to leaks which can affect the rest of your compressor’s parts.

Make sure you check them from time to time for any signs of damage and wear and tear. If you found any, make sure to replace them immediately.

Frequently Asked Questions About 60 Gallon Air Compressors (FAQ)

Can I use my compressor outdoors?

Yes, you can. However, this actually depends on the type of compressor you prefer. Some are ideal for indoor environments while others are more geared toward outdoor use. This can’t be interchanged since they are designed for their respective environments.

As mentioned earlier, gas-powered compressors are the ones suited more for outdoor operations. Despite that, you want to make sure they’re not exposed to extreme weather as it can affect their overall performance.

How long can air compressors last?

Air compressors don’t have a defined lifespan although they are expected to last anywhere from 10-15 years on average. However, several factors can affect the lifespan of an air compressor. For example, compressors that are used in industrial applications tend to have a shorter lifespan, despite being designed to be more durable, since they are used regularly.

On the other hand, if you’re only using your air compressor in your own garage, then it should last longer given proper care. We’ve known some people who have their compressors for more than 20 years now and are still functioning without any major issues.

Which is better: A vertical compressor tank or the horizontal one?

This is actually more of a personal preference. A compressor tank’s orientation won’t actually have any effect on its performance. However, it can affect the amount of space it takes up in your shop as well as its portability.

If you have fairly limited space, then it’s best to go for a vertical tank since it’s designed for tighter spaces. However, if you want to place your compressor under a bench, then we’d recommend going for the horizontal version.

I have a smaller compressor that can get the job done on my end. Do I really need a 60-gallon air compressor?

That would actually depend on your current needs. If your smaller compressor can provide enough output for a variety of tools, then you don’t need to upgrade to the 60-gallon variant. However, if you own an automotive shop with plenty of regular customers, then we highly recommend upgrading.

It’s because a 60-gallon compressor is a more efficient unit that can make all the difference when it comes to automotive jobs. You can use it on a variety of tools and applications without worrying about it running out of air anytime soon.

How can I adjust the tank’s PSI output as well as my compressor’s cut-in and cut-off limits?

An air compressor will typically come with two adjustable settings called the cut-in and cut-off points. In case you’re wondering, these are the limits that the compressor takes into account to start compressing air and stop running once the tank has reached its full capacity.

In order to set the cut-in limit, you should first start from an empty tank, allowing the compressor to run until it stops running. This is the point where it has reached its cut-off limit. After that, proceed to open the bleed valve slowly while allowing air to escape. This is known as the cut-in limit. You just have to adjust the larger set screw which is located on the pressure valve to set it.

Simply turn the screw in a clockwise direction to set the cut-in limit. The same process applies for adjusting your cut-off limit, except that instead of the larger set screw, you’ll need to adjust the smaller set crew. Allow it to run until it cuts off.

After that, turn it clockwise to increase the cut-off limit (if you need higher pressure) or counterclockwise (if it’s the opposite).

Lastly, you can adjust the output pressure of the tank by simply setting the regulator valve. To do so, simply let the tank fill then set the valve to your preferred PSI output. Turning the knob in a clockwise direction will increase the output while turning it in a counterclockwise direction will decrease it.

Final Thoughts

The answer for which is the best 60-gallon air compressors from this list will ultimately boil down to personal preference. What do you need a 60-gallon compressor for? Do you need a more powerful compressor for your automotive jobs? Does your smaller compressor have a lower PSI than your current needs?

Regardless of your needs, it can be pretty easy to find a good and reliable 60-gallon air compressor on the market. The ones we covered thus far are the results of hours upon hours of research in the market (alongside hands-on experience in using them), so we’re confident that any of them can cater to your needs.

Hopefully, we’re able to provide you with in-depth information about the best compressors available out there.